polycarbonate

The embossed polycarbonate sheets have become popular in the recent past. This is because of the desirable aesthetic value they come with alongside the superlative qualities of the ordinary polycarbonates.

The advancement in technology has seen quite a number of companies resort to embossed polycarbonate sheet which are being used in both domestic and industrial applications.

The polycarbonate sheets come in a wide range of shapes and designs such as the embossed, transparent, opal white and multiwall sheets, just to mention a few.

Most of these materials are known for their good thermal and electrical insulation capability, optimum clarity, high temperature tolerance, etc. Like other types of polycarbonate materials, embossed polycarbonate sheets can either be cold curved or cold bent into different shapes.

emboss sheet 2 embossed sheet 3

 

This material has really revolutionized certain industries such as the construction industry. In fact, there has been a huge demand for these sheets due to the numerous advantages they are associated with.

The good thing about embossed sheets is that a wide range of patterns can be achieved making it possible to meet the varying taste of the clients.

Their popularity is due to the fact that they can be used to partition offices and cabins,installed effortlessly,they are stable under harsh environmental conditions; offer a high tensile strength.

To get all these desirable qualities, it’s important to go for those sheets which have been manufactured from premium quality raw materials which can also make them to be UV resistant.

This feature makes them flexible and versatile in nature. To avoid any instances of buying substandard materials, you need to test all the polycarbonate sheets. In case you need to perform an advanced testing of these materials and you don’t have the required equipment.

you can simply get the embossed polycarbonate sheets from a reputable dealer.

embossed Polycarbonate Panels

 Where are these products used? 

The embossed polycarbonate sheets are known for their versatility. The sheets are mostly used to make helmets or riot shields; to construct patios and walkway covers; as pool and skylight enclosures; in advertising; a number of parts in vehicles and paneling amongst others.

 Features which are unique to embossed polycarbonate products 

These sheets share quite a number of characteristics with the other polycarbonate products. The embossing process; which is mainly done on one side of the surface is mainly designed to enhance certain features which are in high demand.

Some of these unique features include: light weight; being hail proof resistant to weathering; enhanced insulation properties; light weight; better light transmission; low flammability; easy to install and clean.

These make these products suitable for drilling, thermoforming, bending and cutting. These are some of the key features when it comes to the manipulation of various products to suit a given application.

When you are shopping for these materials, you need to consider the following key properties since they will determine the level of performance.

These properties can be customized to meet specific requirements which may be required for a given application.  These essential properties include weather, temperature and impact resistance; degree of fire spread; thickness; light transmission and maintenance costs.

Basically, these are some of the main features which distinguish the embossed polycarbonate materials and the other ordinary materials which are used for the same purpose.

These materials come in different colors such as green, blue, grey, solar bronze and clear. The thickness range between 2mm and 6mm.

Embossed Polycarbonate Sheets

 

More details please check on excelite website www.exceliteplas.com

Want The Best plastic Information In Your Inbox?

Enter your Email Below

polycarbonate

Polycarbonate sheets are those materials which combine the thermal, optical and mechanical properties of other materials.

They are popular for their low weight, excellent insulation, high impact resistance and good light transmission properties. Since they are versatile materials,they are popularly used in both domestic and industrial applications.

The polycarbonates sheet for sale are available in quite a number of grades for different applications. Normally, these materials can be classified as standard, flame retardant, hard coated or anti-static grades.

The choice will solely depend on the ultimate application of the polycarbonate (PC) material. These materials have become some of the most reliable due to their strong resistance to impact, fluctuating temperature and chemicals.

Also, they are some of the safest materials since they are self-extinguishing besides having a high degree of freedom. The existence of different grades of PCs is due to the wide range of essential features they possess.

banner-polycarbonate

The standard grade polycarbonate sheets for sale

These PCs have the basic characteristics of the ordinary polycarbonate resin,the sheets have not gone through a number of manufacturing process to enhance their intrinsic properties.

They are available in a wide range of thickness and textures thus,they are mainly used for graphic art applications. These sheets have the following key features:

  1. They are suitable for screen printing due to superior UV ink adhesion alongside a high level of accuracy.
  2. They are resistant to fluctuating temperature, impact and chemicals besides possessing an excellent dimensional stability.
  3. They are self-extinguishing with their flammability rated UL94. In addition to this, they are good thermal insulators.
  4. They can be thermoformed easily.

 The flame retardant grades

These polycarbonate sheets are mainly used in both EM wave shielding and electrical insulation. They offer optimal electrical insulation with the flammability standard of UL94 in VTM and V tests.

Increasing the ability to retard flame is done based on the VTM-O and V-O classification. They come in different forms where: the two sides of the PC can be polished; one side can have matte while the other side polished; one side can have matte while the other side could have velvet and one side could have matte with the other side velvet.

The hard-coated polycarbonate sheets for sale

The ability to resists impact and abrasion are key in all applications. Even though polycarbonates are known to be flexible and hence, their high impact resistance.

They should be treated to make them abrasion resistant. The surface of polycarbonate sheets for sale are treated to make them scratch resistant.

They are mainly used to make automotive interior components and various electrical components.

The anti-static grade polycarbonates for sale

These PCs have been designed to control electrostatic discharge. The standard PCs are coated to attain an approximate resistivity of about 1012.  They are used in most electronics manufacturing industries.

In most cases, choosing the right PC material can be a very challenging process. This is one of the main reasons why it is important to purchase these items from a reputable dealer. 

Want The Best plastic Information In Your Inbox?

Enter your Email Below

polycarbonate

The polycarbonates (PCs) sheets with UV protection are durable and they provide better clarity just like the normal glass. This has been the main reason why they are popularly used in quite a number of applications such as in the construction of greenhouses. The polycarbonate sheets without UV protection fail prematurely as they turn yellow. This reduces their performance significantly.

In most circumstances, polycarbonate materials without a UV protection acquire a yellow color which not only reduces their aesthetic value, but, also reduces their overall performance in all applications. Therefore, to guarantee optimal performance, you have no choice; but, to protect these materials from the UV light.

What are the basic facts about UV light and UV protection? 

The UV light can be classified into three main categories which include: UVA whose wavelength ranges between 320 and 400 nanometers; UVB whose wavelength ranges between 280 and 320 nanometers and UVC whose wavelength ranges between 100 and 280 nanometers. From the Planck’s constant relationship; it is quite evident that the higher wavelengths are associated with lower energy and vice versa. Even though this plays a significant role when it comes to polycarbonate UV protection; the quantity of UV light also becomes a major subject matter.

UV-RAYS

 In the recent past, research has also indicated that at higher altitudes a significant amount of UVB is absorbed. Generally, the polycarbonate materials are vulnerable to UV wavelengths which are below 300 nanometers and more specifically those that range between 280 and 290 nanometers. These wavelengths make the polycarbonate material to crack and this weakens the entire structure of this material. Moreover, they make these materials to turn yellow. In addition to this, an increase in the amount of UVB also degrades the polycarbonate material.

What does all these imply?

All polycarbonate materials which are used near the equator will degrade faster and will have a shorter lifespan. For this reason, it is important that you specify your location as this determines the kind of UV protection to be used to increase the service life of polycarbonates. If possible, you can contact the polycarbonate manufacturer and request for a UV protection which suitable for polycarbonate sheets which can be used in your locality. Alternatively, you can consult a reputable dealer since he/she will help you to choose those polycarbonates with desired protection. It is a challenging process though, very essential if you would wish to use these materials for a long time while avoiding unnecessary maintenance and repair costs.

UV-Protection

There are other factors which are also responsible for the yellow color in the PCs. The yellow color is as a result of oxidation. Therefore, an increase in the rate of oxidation process will make the PCs to change their color at a faster rate. For instance, other research has also established that the linear manner of oxygen pressure also speeds up this process. On the other hand, there are inherent properties which contribute to this process too. A good example is the phenol end groups and the presence of steam in the reaction system. It is quite evident that some of these factors cannot be controlled by the end user; it is upon the manufacturing company to ensure that all PCs are protected from the UV effects.

 

Want The Best plastic Information In Your Inbox?

Enter your Email Below

Uncategorized

Polycarbonates (PCs) are known for their high impact resistance property. Engineers and equipment designers are always interested in this intrinsic property of PCs since it affects their performance. Remember, a high performance material can be used as a perfect alternative in high temperature and harsh chemical environment applications.

Generally, polycarbonate sheets are used to make safety glasses, green houses and compact discs due to their exceptional properties such as tensile strength, optical clarity, impact resistance and dimensional stability. It is considered a special type of plastic material.

The chemical and physical properties of PCs solely depend on their molecular structure. The most basic molecule of a polycarbonate sheet is formed by reacting a carbonic acid and alcohol. During this chemical reaction, molecules of water are given off. The various molecules of the PCs are held together by strong covalent bonds, which are also responsible for their strength and durability. Nevertheless, this reaction alone is not enough; it is used as a copolymer in a polymerization reaction with a number of phthalates to make it heat resistant. At the same time, to achieve other desirable properties such as a high degree of flexibility and fracture resistance; it can be blended with other plastic materials such as Anhydride, ABS, PET, amongst other materials.

Will Polycarbonate Sheet be Broken

It is important to note that its flexibility is one key property which is also responsible for the superb impact resistance feature which is a key feature in polycarbonate sheets.  This does not imply that this material is strong in all aspects; PCs do not scratch. They must be coated with a scratch resistant coating.

Although a number of people tend to believe that polycarbonate materials have high impact resistance and hence they cannot be broken; the possibility of cracking must not be overlooked.  When PCs are exposed to higher magnitude of stress corrosion, unexpected cracking may be experienced. This stress could be either residual stress or applied stress. At times, cracking can also be due to the two types of stresses (when they act simultaneously). Therefore, you need to examine the polycarbonate sheet to be sure that none of these types of stresses exist. You can use a polarized filter or a polarized sunglasses to check the presence of residual stress.

broken polycarbonate sheet

This may at times call for failure analysis. You can examine the PC using an optical microscope. This involves analyzing this product for crack, hydrolysis and chemical attack. It is important to note that even though these materials can withstand a lot of impact; the PC’s vulnerability to certain chemical and solves besides its hygroscopic nature should be scrutinized keenly at all times.

Uncategorized

Honeycomb polycarbonate sheet is made of thermoplastic material. These sheets are mainly used as deflector for laminar-flow ventilation or air diffuser in commercial refrigeration. It also used in ventilation systems, sterilized rooms, wind tunnels and climatic chambers. Using this sheet can benefit you in different ways, for instance, the application of honeycomb sheet not only remove turbulences in ventilation tools and air diffusers, but it also controls humidity as well.

You can use these polycarbonate sheets to reduce noise and energy consumption in any place. Due to its terrific qualities, it is widely used in all major commercial refrigeration companies. As said before, application of this polycarbonate sheet offers many benefits, some of them are as follows:

 

  • Easy to use and apply
  • You can modify and customize the sheet in different shapes and dimensions
  • These sheets are waterproof and washable
  • These sheets are appropriate and safe to store food products and are non-toxic
  •  These sheets are 100% recyclable.

Honeycomb polycarbonate sheet

The versatility of Honeycomb polycarbonate sheet can also be seen by the way it focuses light. Polycarbonate mostly used in making lamps and in lightening sector as it diffuses light very well.  These honeycomb sheets come with a density of 2ookg/m3  and an excellent crash-absorber. With such remarkable benefits, these sheets have established new standards in the field of energy absorption.

In fact, the uniform crushing of the cells consumes kinetic energy at a constant compressive load till the time a 78% reduction of its volume get crushed. You will find these sheets with different densities based on the level of energy absorption and type of application. If you buy honeycomb polycarbonate panel with inferior density, you can use it for light weight and transpiring structures. In nutshell, transparent or colored polycarbonate sheet honeycomb can also be used for interior decoration or any other applications.

Uncategorized

Are you thinking of buying triple wall polycarbonate sheet for your greenhouse? Here are some things to consider before you make any decision. You will find a dozen of models that come in different size, features and options you need to choose.

From how long you are using the house ? What is the climate type?

You need to know this to determine the R-value (insulation) of polycarbonate that would cover your house. If you live in a cold climate, then buying single wall carbonate sheet or glass panel would not help. You need multi-layer polycarbonate such as triple wall polycarbonate panels to maintain inside temperature by creating insulation, and help you fight harsh weather.

 These sheets are just perfect to not only safeguard your residence from unpleasant weather, but also add beauty to it. Carbonate sheet comes in different size, pattern, color and style to give your home a makeover. Mostly, owner of greenhouses complain about the fragile nature of glass panel they installed. It mostly happens because glass panels used to be heavy, and can be broken down during installation or any other accident.

Even if you hire a highly experienced technician to avoid above-mentioned mishaps, glass panels sometimes fail to handle extremely harsh weather and get cracks. Unlike to glass panels, triple wall polycarbonate sheet is light weight and do not break down. You can install them alone without taking any professional help. No matter how harsh the weather is, your plant and other valuable will remain safe in your greenhouse if it is covered with multi-layered polycarbonate sheet.

Triple Wall Polycarbonate Sheet

In an addition to weather protection, these sheets are terrific sound barrier. You can install them in your conference room door, office window, etc, and get absolute privacy. No sound will go out or enter your room via triple wall polycarbonate panels, and you will get absolute privacy.

Uncategorized

Corrugated polycarboante sheets are considered as an outstanding roofing material as they combine terrific physical properties. They are highly preferred for making noncorrosive industrial structural roofing and siding. Additionally, homeowners prefer these sheets for various DIY application as they offer high impact strength and wide service temperature range. The high light transmission and unlimited range of profiles of corrugated polycarbonate sheets allow users to integrate them as a superior quality roof light application.

 

These polycarbonate sheets are available in a wide variety of colors, therefore they not only can save your property from harsh sunlight or chilly weather, but also enhance overall appearance of your property. Following are some reasons you must consider these corrugated sheets:

  • Impact resistant: virtually unbreakable
  • Transparent: up to 90%LT
  • Weather and UV resistant
  • Wide service temperature range
  • Blocks 99.9% of harmful UV
  • Lightweight
  • Good flammability rating
  • Extensive warranty
  • Easy to work with and install

 

Generally, these sheets are used to manufacture architectural roofing and skylights, industrial roof lights, agricultural green houses, residential and commercial roofing, light roofing and awning. Corrugated polycarbonate sheets are virtually unbreakable and lightweight. They are designed to match the specific profiles of metal sheets in steel manufacturing plant. You can easily clean these sheets, and as they are unbreakable, you will remain tension free about its durability and life.

Corrugated polycarbonate sheets

Corrugated polycarbonate sheets are supplied with a UV (ultra-violet) protected surface. With a light transmission of up to 90% of clear sheets, these polycarbonate sheets have equal optical property as compared to glass. The panels has over 92% light transmission, and rigid with impact resistance. These sheets are treated with a factory applied condensation control which causes water to spread into a thin sheet and eliminate condensation drop formation, and able to retain a superior level of transparency.

Uncategorized

The polycarbonate hollow sheet is manufactured using latest technologies with quality basic materials. These sheets are widely used in different areas such as stadium, malls, offices, railway stadium and more.  One major benefit of using these polycarbonate sheets is that they are far better than conventional glass and other acrylic material. They are very lightweight, strong, insulating and attractive sheet, which is preferred for roofing and cladding.

People use these polycarbonate sheets in various applications such as in construction, advertising, agriculture, industry and DIY. You can apply these sheets in windows, walkway or overhead bridge, and save a lot of energy costs. Additionally, these sheets are ideal for solar reflectivity and roofing for residential and commercial properties in hot climate. polycarbonate hollow sheet is also used in making canopies, shopping malls, car parking and walkways. You will find these sheets very easy to handle and install. Some major property of these sheets includes:

  • High impact resistance
  • Weather resistant
  • High heat and sound insulation
  • Long life span
  • Excellent light transmission up to 88 % (10 mm)
  • Large dimensions
  • Excellent resistance to chemicals
  • Transparent
  • UV protection
  • Temperature resistant
  • High resistance to mechanical loading
  • Light-weight
  • Easy to install
  • Superb thermal insulation

polycarbonate hollow sheet

These sheets are virtually unbreakable and can resist extreme weather conditions. No matter whether you live in cold or hot climate, its insulation ability against heat and cold will help you enjoy comfort and security. Mostly, these sheets come with long working life, and many companies offer warranty against yellowing.

Polycarbonate hollow sheets  are used for a variety of applications such as architectural roofing and glazing, commercial and retail roofing, translucent roofing in sports facilities and more. These sheets are largely used to cover walkways, awnings, entrances, parking structure covering, swimming pool covers and more. 

Uncategorized

The polycarbonate sheets is half the weight of glass and three hundred times more strong the glass. Therefore, these sheets are perfect for green houses. These polycarbonate sheets cut to size just to meet your requirement, you simply have to mention the measurement.  The sheets are preferred by different industries due to its strength and impact resistance. Plus, they offer superior transparency of glass as well.

Polycarbonate Sheets Cut to Size

Polycarbonate panels offer good UV and fire protection. Therefore, it is an ideal solution for people who want to use outdoor glazing, greenhouses and building that require more safety and insulation. These sheets are suitable for both DIY and professional application as they offer perfect solution to:

  • Replace any glass that can be broken in harsh weather or mishap
  • Replace greenhouse cover and cold frame glass
  • Make vulnerable windows and doors
  • Secondary glazing

All of polycarbonate sheets cut to size in any dimensions. Simply mark you specification and the service provider would cut down the sheet in mentioned measurement. As the sheets provide remarkable high impact resistance, they are perfect for use in areas where there is a risk of damage or vandalism. These sheets offer good formability and hence used for skylights, covered walkways, roof lights, roof domes and barrel vaults. Some of prominent features of polycarbonate sheets are as following:

  • Extremely strong
  • Unbreakable
  • Weather resistant
  • UV protection
  • Half the weight of glass
  • Optically clear
  • Scratch resistant

Polycarbonate Sheets Cut to Size

These cut to size sheets are ideal solutions for windows, replacement greenhouse glass, bus shelters, machine guards, boat & windows, and other glazing applications. The sheets come in different sizes such as 6050 x 2050 mm and 4050 x 2050mm large sheets, but they can be cut down according to the specified dimensions.

Uncategorized

Since polycarbonates were first prepared in 1898 by Einhorn; they are seemingly being used in quite a number of domestic and industrial applications. Polycarbonates are formed through a process known as condensation polymerization which results in a compound of carbon, which is bounded by three oxygen atoms.  This reaction involves phosgene and bisphenol A. The most common uses polycarbonate sheets mainly tend to focus on two main properties; an exceptional clarity and high impact strength. Of course, with the advancement in technology; UV polycarbonates have been introduced in the market and they are used to construct greenhouses, roofs, bullet proof windows etc.

Factors which determine the uses of polycarbonate sheets in different areas:

The nominal thickness;

it is an important factor to consider when choosing and polycarbonate sheet. For example, a polycarbonate material with a thickness of about 1.25 mm nominal thickness can be used for almost all industrial applications. It can withstand all the laborious conditions within an industrial set up. Conversely, a polycarbonate with a nominal diameter of about 1.0 mm is classified as a lightweight polycarbonate. They are mainly used for domestic applications where they are exposed to less rigorous conditions.

Solar transmission;

the amount of light required, will also determine the type of polycarbonate to be used. It is also another parameter which determines the uses of polycarbonate sheets. Normally, these materials have a high degree of clarity. In most cases, about 70% of the heat effect from the sun, which is between 350 and 800 nanometres can be transmitted through carbonate sheets.

Heat stop

Heat stop;

this is one technology which has also been incorporated into the polycarbonate sheet manufacturing industry. With this technology, over 60% of radiated heat can be eliminated, resulting in a cool environment. Moreover, such materials incorporate the UV technology and other microscopic reflective particles which form a silver color, thereby by a reflective component of the polycarbonate sheet.  It is a common technology in the roofing industry, which is one of the most common uses of polycarbonate sheets. In most cases, it guarantees a lower level of light transmission while the translucent roof is used to achieve the desired light levels. This technology offers the following key advantages: UV surface protection, an exciting new color, 20% light transmission and suburb physical properties.

External environment;

the external environments may cause substances to degrade, weather or to corrode. In such scenarios, a polycarbonate sheet which has been stabilized with UV is commonly used since it protects the material from the three natural phenomena. The UV layer, neither cracks nor degrades which guarantees a trouble-free performance. However, it is important to note that after a long period of time, photo degradation may occur.

uv_protection for polycarbonate sheet

Normally, without the UV protection, the short wavelength from the sun are absorbed by the polymer which results in the formation of chemical bonds. This results in the yellowing of the polycarbonate sheets. The good thing about polycarbonates is that they are resistant to corrosion and hence they can be used in a number of applications. It is important to consider all these factors anytime you intend to install any of these products.

Want The Best plastic Information In Your Inbox?

Enter your Email Below

About Auther

Angela Yang

Hi, I'm Angela. After being in plastic(mostly polycarbonate) industry for more than 10 years, I found there are much knowledge about polycarbonate sheet or film to share with everyone. So I decided to create a site where I could help people who are not familiar with polycarbonate sheet and other plastic sheet to know more about this material. Polycarbonate uses very wide in many industries. I hope you can find things intresting in this site and it can help you to know more about plastic.